To enhance the range of precision manufacturing services we provide to our customers, Polymax have invested in the addition of a new CNC Rubber Tube Cutting Machine (Double Spindle). This investment strengthens our ability to supply high-quality flat washers, square rings, and custom rubber sealing components improving accuracy, consistency, and cost efficiency.
By introducing this advanced cutting technology, we can now provide customers with:
- More cost-effective production solutions compared to traditional single-piece moulding
- Improved dimensional consistency with thickness accuracy up to ±0.05 mm
- Virtually flash-free components with superior edge finish
- Faster production turnaround for high-volume requirements
- Reduced rejection rates and improved sealing performance
- Greater repeatability through automated servo and PLC-controlled processes
Improved Capacity
The machine is capable of cutting rubber tubes ranging from 10 mm to 150 mm in diameter and is suitable for materials including EPDM, NBR, NR, and other elastomers commonly used in sealing applications.
This capability is particularly valuable for customers in industries such as automotive, industrial sealing, infrastructure, and construction, where consistent quality and tight tolerances are essential.
In addition to standard flat washers and square rings, the process also supports the efficient production of small rubber pipe sections and customised gasket components. By producing longer moulded pipes and precision-cutting them into finished parts, we can improve productivity while maintaining high levels of dimensional accuracy and finish quality.
Improving Customer Performance
The introduction of this technology allows us to better support customers facing challenges with:
- Thickness variation
- Poor edge quality
- Inconsistent washer performance
- Long lead times for bulk orders
- High costs associated with conventional moulding methods
This latest investment reflects our continued commitment to delivering innovative, high-quality, and value-driven rubber manufacturing solutions for our customers.
To find out more contact our team of experts here, or call +44 (0) 1420 474 123.
